Electric motor problems. This article presents a basic explanation of electric motor construction and operation along with twelve problems that can be encountered with their use. Most electric motors in industrial equipment are three phase alternating current induction motors. Induction is the creation of an electric current across a gap. Two types of induction motors are commonly used: squirrel-cage and wound- rotor. The names come from the way they are built.
This machine had a long history of coupling and bearing failures. Over a two-year period several attempts were made to calculate the thermal growth on the motor and compressor supports. The original equipment manufacturer’s (OEM) technical manual gave a vertical thermal offset value of +0.04 in. (+40 mils). There were no recommendations for a target vertical angularity. Horizontal alignment changes were not mentioned.
Chillers and their refrigerants require ongoing preventative maintenance. Preventing refrigerant from leaving, preventing air from entering, and preserving refrigerant quality are all a part of chiller maintenance. By maintaining your chillers and by preventing chiller leaks you will also keep your operating costs down.
Nowadays most everyone has a powerful computer in their pocket, their phone. Many of us are using them in maintaining our plants. Whether you are neutral or a devotee of the iPhone or Android devices, I think it’s safe to say we have only just scratched the surface of possibilities for using our smartphones to maintain our plants. Just think about how good it is to always have a great camera in your pocket with pictures viewable instantly. Does anybody remember the hassle of film? Waiting days to find out if an image was captured and how well it looked.
It is estimated that almost half (45 percent) of global electricity is used by electric motors. Electric motors drive a considerable amount of equipment in almost all industries, from power generation to water and food supply to consumer products. The importance of electric motors in modern society cannot be understated. It is because of this vital role that it pays huge dividends to keep your electric motors running eﬃciently through a quality reliability program that includes energized and de-energized electric motor testing (EMT).
Air receivers store compressed air and are used to temporarily satisfy fluctuations in plant air demand. There are other benefits of a wet receiver such as cooling and cleaning the air before it enters the air treatment equipment. Storage benefits highlighted below apply to all compressor control types. Understanding best practices for compressor storage for a lubricated trim compressor with load/unload controls is critical for optimized performance.
What they finally realized is that the majority of their day-to-day work orders were being generated to repair things that were happening at the failure mode level, which was determined to be reactive maintenance. How times have changed! These days, the majority of those senior level managers have been promoted into positions within the reliability group and their technicians are now using improvement-based maintenance techniques. They have never looked back since!
Tapered roller bearings can be set at initial machine assembly to any desired axial or radial clearance. This unique feature enables a designer to control bearings to meet anticipated application operating conditions, and thereby provide optimum bearing and system performance. Some advantages of tapered roller bearings pertaining to setting include…