Corrosion Fundamentals: Protecting Cooling Water Systems – Part 4
This installment of the cooling water systems series highlights the most common, but by no means all-inclusive, corrosion mechanisms in cooling systems.
This installment of the cooling water systems series highlights the most common, but by no means all-inclusive, corrosion mechanisms in cooling systems.
In this article, we will examine how both proper boiler chemistry monitoring and conscientious steam system maintenance are necessary for reliable and safe operation.  A key takeaway, that hopefully has been a recognizable thread throughout these installments, is the importance of training.  Too often, the author has visited plants where the water treatment/steam generation personnel were undertrained and/or not given the proper tools for the job.
Grease and oil are the key lubricants used throughout industry to reduce friction between metal parts. Lubricants can only reduce friction if their immediate environment sustains their lubricating properties. Once the operating conditions are known, a suitable lubricant with the right properties can be used. When the lubricant is in place it is necessary to maintain the environment and the machine to the specified design standards and protect it from changes to the design conditions. There are six key factors to address for trouble-free life where grease or oil lubrication is used on machinery.
The Edison Principal has been developed to solve America’s $1.2 trillion corrosion expense by replacing visible rust with black light active fluorescence. Edison Principal is an analogy based on the failure indicator of the common light bulb invented by Thomas Edison.
What is the difference between Brinelling and False Brinelling? What causes Brinelling and False Brinelling? Brinelling is an indentation in the surface of a material; a permanent plastic deformation that occurs when the yield strength of the material has been exceeded.
Linear and nonlinear vibrations as they pertain to machinery vibration monitoring are not hard concepts to grasp when properly explained. Alian Friedman of Zenco – Vibration Experts, explains the concepts in an easy-to-understand, non-mathematical way.
We are embarking on a voyage of discovery that entails us calling at the following way stations:
Part 1 – Calculate natural frequency of a pipe
Part 2 – Calculate VIV Vortex
Induced Vibration affecting the pipe
Part 3 – Calculate the effect
of flow induced vibration as flow rates change
Part 4 – Determine the severity of the vibration to see if it is acceptable as is or if we need to make modifications.
Preventive maintenance is a strategy that helps plan regular and routine maintenance to maximize the longevity of assets, equipment, and buildings. It also helps reduce the chances of unexpected equipment failures, costly unplanned downtimes and reactive maintenance. Businesses implement PM strategies by planning and scheduling maintenance activities based on real-time operational data using a computerized maintenance management system (CMMS).
During the 20th century cheap and abundant energy made corrosion a manageable problem. This era is coming to an end. Soon, industry will find there is less funding available for corrosion prevention after adjusting for rising energy costs. At this time, management will be forced to decide whether to continue with traditional corrosion control practices or change to something new with a greater potential for energy savings. For many, this will be an extremely difficult decision to make.
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Torbjorn Idhammar is the blog manager for MaintenanceWorld.com.
A maintenance and reliability management consultant, Torbjorn has spent 25+ years in the profession and provides advice to clients around the world.
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She is responsible for reviewing submitted content for the site and ensuring that it provides value to the readers of the site.
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