Test for Pumping System Efficiency
Hydraulic Institute Knowledge Series
Hydraulic-Institute-Knowledge-Series
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Hydraulic Institute Knowledge Series
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OEE: Overall Equipment Effectiveness
Oh "Overall Equipment Effectiveness", I've heard about that before! Unfortunately, in many facilities, that's all OEE (Overall Equipment Effectiveness) is to the personnel. Something they heard of, talked about or read about. Many maintenance departments today still do not effectively utilize the OEE tool even though it's widely used among the world class companies.
Oh "Overall Equipment Effectiveness", I've heard about that before! Unfortunately, in many facilities, that's all OEE (Overall Equipment Effectiveness) is to the personnel. Something they heard of, talked about or read about. Many maintenance departments today still do not effectively utilize the OEE tool even though it's widely used among the world class companies.
What the Pump Was Designed to Do and Why it Doesn't Do it
Contrary to popular opinion, a centrifugal pump is not designed to develop one head at a single capacity as requested by the pump purchaser. In fact a pump is designed and produced to supply a whole range of head-capacity conditions as identified on it’s performance curve. The pump will operate on that curve if it is driven at the particular speed for which the curve is drawn.
Contrary to popular opinion, a centrifugal pump is not designed to develop one head at a single capacity as requested by the pump purchaser. In fact a pump is designed and produced to supply a whole range of head-capacity conditions as identified on it’s performance curve. The pump will operate on that curve if it is driven at the particular speed for which the curve is drawn.
What is Wrong with the Modern Centrifugal Pump?
Ask for a modern centrifugal pump recommendation from your favorite supplier and chances are he will recommend one of the standard pump designs that conform to either the A.N.S.I., I.S.O. or D.I.N. specifications. On the surface that might seem like a good recommendation, but the fact is that all of these designs will cause you maintenance problems. Refer to the illustration prior to diving into the details of the obvious problems found within these designs.
Ask for a modern centrifugal pump recommendation from your favorite supplier and chances are he will recommend one of the standard pump designs that conform to either the A.N.S.I., I.S.O. or D.I.N. specifications. On the surface that might seem like a good recommendation, but the fact is that all of these designs will cause you maintenance problems. Refer to the illustration prior to diving into the details of the obvious problems found within these designs.
Digging Up Savings: Go with the Flow
It's important to find out if material flows are present or not throughout a bulk-processing facility; material cost savings and increased plant efficiency can offset an investment in monitoring. Most bulk solids processors can do this using low-cost acoustic emission-monitoring technology.
It's important to find out if material flows are present or not throughout a bulk-processing facility; material cost savings and increased plant efficiency can offset an investment in monitoring. Most bulk solids processors can do this using low-cost acoustic emission-monitoring technology.
Chain Drive Design Recommendations
For optimum chain drive performance the following points should be considered when looking at chain drive design.
For optimum chain drive performance the following points should be considered when looking at chain drive design.
Classifying Chemicals to Assure Effective Sealing
The most common question asked by seal salesmen is "what are you sealing?" This is usually followed by asking about shaft size, product, temperature, speed, stuffing box pressure and any other operating conditions they can think of. The problem with this simplistic approach is that you would have to have a very large data bank of information to reference a particular problem so as to be able to make a sensible seal recommendation. There is a much more logical approach to the problem that we will be discussing in the following paragraphs.
The most common question asked by seal salesmen is "what are you sealing?" This is usually followed by asking about shaft size, product, temperature, speed, stuffing box pressure and any other operating conditions they can think of. The problem with this simplistic approach is that you would have to have a very large data bank of information to reference a particular problem so as to be able to make a sensible seal recommendation. There is a much more logical approach to the problem that we will be discussing in the following paragraphs.
A Guide to Matching Electric Motors with Hydraulic Power Units
Sizing electric motors correctly for hydraulic power units can save a sizable amount of money over the life of the equipment. If system pressure and flow are constant, motor sizing simply boils down to the standard equation: hp = QP / 1714EM
Sizing electric motors correctly for hydraulic power units can save a sizable amount of money over the life of the equipment. If system pressure and flow are constant, motor sizing simply boils down to the standard equation: hp = QP / 1714EM