Integrity Testing is a proactive approach to preventive maintenance for Plate and Tubular Heat Exchangers in sanitary processing environments. This process allows for the early identification of potential leaks and failures, serving as a cost-effective and environmentally friendly form of preventive maintenance.  
The Integrity Test Advantage  Read More »
This article explains metal corrosion basics – the process including the basic chemistry of how metal loss occurs. Methods to control corrosion are also listed and explained. Metal corrosion is a chemical reaction between a metal surface and its environment. Corrosion can occur in a gaseous (dry) environment or a damp (wet) environment. It is the result of an electrical process in which electrons are exchanged between the corroding metal atoms and the acceptor element atoms. Corrosion control involves stopping or minimising the loss of electrons between the components involved in the process.
Metal Corrosion Basics Read More »
Cooling systems are vital and integral components at thousands of industrial plants.  Properly designed and operated chemical treatment systems, preventive maintenance of such, and monitoring are absolutely critical to minimize failures that otherwise may cause partial or full plant outages.  In the next three parts of this series, we will examine the water-side issues of microbiological fouling, scale formation, and corrosion that require attention during both the design and operation of open-recirculating cooling systems like those discussed in Part 1 of this series.Â
Protecting Cooling Water Systems – Part 2 Read More »
Recoating based on visible rust is a form of reactive maintenance, when coating failure and rust formation are the reason for repairs or replacements. Erosion is a far more effective reason for recoating. Maintenance based on erosion is a form of preventive maintenance where repairs are performed to prevent a more serious future failure.
Coating Care: Erosion vs. Corrosion Read More »
In this article, we will examine how both proper boiler chemistry monitoring and conscientious steam system maintenance are necessary for reliable and safe operation.  A key takeaway, that hopefully has been a recognizable thread throughout these installments, is the importance of training.  Too often, the author has visited plants where the water treatment/steam generation personnel were undertrained and/or not given the proper tools for the job.
Preventive vs. Reactive Maintenance Part 4: Steam Generation Series Read More »
How can control systems trick operators? Operators are required to run their plants from control panels. They view the control panel dials, lights, and readouts. From those they interpret the plant and equipment operating condition. It is critical that every indicator on the panel be a true reflection of the equipment’s state out in the plant.
How Can Control Systems Trick Operators? Read More »
What are the challenges the supply chain is facing in 2024? What do these challenges mean for large operations? How can a good reliability and maintenance program help organizations ameliorate the situation?Â
Supply Chain Issues 2024: How Good Reliability and Maintenance Helps Read More »
What are the demands of Industry 5.0 and what do leaders and teams need to consider in order to nurture people on the 5.0 journey, particularly in line with the expectation of our post millennial teams and the exponential rise in technology? How do we adapt to harness what is now available in people and process for the consistent performance of quality?Â
Leadership of Industry 5.0 and ‘New Quality 5.0’ – A Paradigm Shift Read More »
Over the past twenty years, building information modeling (BIM) has been steadily securing itself as an essential tool in the architecture, engineering, and construction fields. Its advanced 3D capabilities are used in just about every design and construction phase. However, with new developments in real-time data collection, the advantages of BIM can extend beyond the completion of a facility.When applied to facility management, BIM opens the door to better asset management, improved safety, and optimized maintenance strategies that ensure that a building performs at its best 100 percent of the time.
Leveraging BIM for Enhanced Maintenance: A New Era in Facility Management Read More »
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Torbjorn Idhammar is the blog manager for MaintenanceWorld.com.
A maintenance and reliability management consultant, Torbjorn has spent 25+ years in the profession and provides advice to clients around the world.
Elizabeth Ruiz is the site administrator for MaintenanceWorld.com.
She is responsible for reviewing submitted content for the site and ensuring that it provides value to the readers of the site.
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She is responsible for reviewing submitted content for the site and ensuring that it provides value to the readers of the site.
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