Are Most Maintenance Organizations Overstaffed?
Christer Idhammar, Founder IDCON INC.
Yes, I think that most maintenance organizations are overstaffed, not necessary with their own staff, but they use more total maintenance hours than necessary. Total maintenance hours include your own internal hours, overtime hours, and contractor hours. As an example a newsprint mill or a linerboard mill making 600,000 tons recycled paper per year on two machines is very good at less than 0.3 total maintenance hours per ton while most operations we have been working with are using about 0.5 total maintenance hours per ton.
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Focus On Results and Change the Culture Along the Way
The "breakthrough strategy" really works. Equipment becomes more reliable, costs go down, and behaviors change along the way. The key is focusing on results-the kind of results that will get people's attention on the plant floor as well as in the key decision makers' offices. Select the equipment that, if it ran better and was more reliable, would generate sizeable savings. But more importantly, choose equipment that would generate more throughput and revenue.
The "breakthrough strategy" really works. Equipment becomes more reliable, costs go down, and behaviors change along the way. The key is focusing on results-the kind of results that will get people's attention on the plant floor as well as in the key decision makers' offices. Select the equipment that, if it ran better and was more reliable, would generate sizeable savings. But more importantly, choose equipment that would generate more throughput and revenue.
IDCON Talks: Christer Idhammar
Christer Idhammar is recognized as a maintenance guru across the world in the maintenance and reliability community. As the founder of IDCON INC and recipient of numerous awards and speaking invitations, he has established himself in his field through engaging and often hands on demonstrations. Christer sits down with Greg Mecomber to discuss his experiences over the years and his appreciation for the field.
Christer Idhammar is recognized as a maintenance guru across the world in the maintenance and reliability community. As the founder of IDCON INC and recipient of numerous awards and speaking invitations, he has established himself in his field through engaging and often hands on demonstrations. Christer sits down with Greg Mecomber to discuss his experiences over the years and his appreciation for the field.

90% of all Training is Wasted!
I believe that most training efforts are wasted unless the training is focused on the training needs of each individual. After going through training, a person should immediately apply the new skills. As the saying goes, “If you do not use it, you lose it.”
I believe that most training efforts are wasted unless the training is focused on the training needs of each individual. After going through training, a person should immediately apply the new skills. As the saying goes, “If you do not use it, you lose it.”

3 Things You Should Not Be Doing As A Facility Manager
In today’s fast-paced and technology-driven world, the role of facility managers is rapidly evolving, becoming more strategic and encompassing a broader scope of responsibilities. Gone are the days of simply managing work orders and third-party vendors. Nowadays, facility managers are tasked with streamlining workflows to ensure uninterrupted operations and leveraging the right tools for overall operational effectiveness.
In today’s fast-paced and technology-driven world, the role of facility managers is rapidly evolving, becoming more strategic and encompassing a broader scope of responsibilities. Gone are the days of simply managing work orders and third-party vendors. Nowadays, facility managers are tasked with streamlining workflows to ensure uninterrupted operations and leveraging the right tools for overall operational effectiveness.
Maintaining Heating Solutions in The Off Season
Neglecting heating system maintenance can quickly result in decreased energy efficiency. When filters become dirty, coils get clogged, or system components wear out, your heating system must exert more effort to maintain the desired temperature. Consequently, energy consumption rises, leading to higher utility bills.
Neglecting heating system maintenance can quickly result in decreased energy efficiency. When filters become dirty, coils get clogged, or system components wear out, your heating system must exert more effort to maintain the desired temperature. Consequently, energy consumption rises, leading to higher utility bills.

Refurbishing Aged MCCs Proves Beneficial
In 1999-2001, the New Jersey International & Bulk Mail Center (NJI&BMC) in Jersey City, one of the largest United States Postal Service facilities, was concerned about its eight 33-year-old motor control centers (MCCs). Events forced a decision to pursue options for replacing or refurbishing the 276 cells that provide power primarily to 58 heating, air conditioning, and ventilation air handling units (HVAC AHUs) for the 1.8-million-sq-ft facility.
In 1999-2001, the New Jersey International & Bulk Mail Center (NJI&BMC) in Jersey City, one of the largest United States Postal Service facilities, was concerned about its eight 33-year-old motor control centers (MCCs). Events forced a decision to pursue options for replacing or refurbishing the 276 cells that provide power primarily to 58 heating, air conditioning, and ventilation air handling units (HVAC AHUs) for the 1.8-million-sq-ft facility.

Reliability Of Critical Turbo/Compressor Equipment
A methodology is presented to evaluate and determine the necessary level of reliability for process equipment such as large centrifugal compressors and turbines in a refinery environment.
A methodology is presented to evaluate and determine the necessary level of reliability for process equipment such as large centrifugal compressors and turbines in a refinery environment.