Dynamic Movement White Paper

This article covers the two main plant numbering systems that together form the framework on which all maintenance programmes are based and describes the value that can be created by integrating these identification systems. These two systems are: Equipment Numbers, or more accurately, Equipment Location Numbers Stock-Keeping Unit (SKU) numbers or, preferably, Material Catalogue Numbers. A third, less critical but still important numbering system for Stores location (or “bin”) numbers, is also included.

It's important to find out if material flows are present or not throughout a bulk-processing facility; material cost savings and increased plant efficiency can offset an investment in monitoring. Most bulk solids processors can do this using low-cost acoustic emission-monitoring technology.

What do we mean by good bearing life? Most of us change the bearings every time we disassemble the equipment to replace the mechanical seal or the packing sleeve. Is this really a sensible thing to do? If you think about it for a minute there is nothing in a bearing to wear out, there are no sacrificial parts.

Rotary dryers, kilns, mills and reactors turn on tires and trunnions. Each tire is mounted to the rotating shell and revolves on two roller trunnions. If the alignment between the tire and trunnions is lost due to wear, poor repair, installation error or impact, the equipment will need to be tracked. 

Is your scrubbing tower working? A wet scrubbing tower is used to clean odors, particles, mists, and vapors from a gas stream. The gas is forced through the tower. As it moves from inlet to outlet it is washed and cleaned. The washing is done with suitable chemicals that remove the active components in the gas flow. The gas is cleaned to environmentally acceptable levels and discharged to atmosphere.

Get mechanical seals working properly. Mechanical seals are used to keep the bulk contents of rotating equipment such as pumps and compressors from escaping. They do this by sealing the shaft that protrudes from the casing. They require quality installation and operation conditions for a long life. Keywords: precision assembly, barrier fluid, stationary seal, rotary seal, alignment.

Every component of a bolted flange joint has a maximum allowable stress level. The mating flanges will begin to rotate or warp at a defined stress threshold. The studs or bolts of a given specification also will yield or be stressed past their elastic properties at a defined level. Non-metallic and semi-metallic gaskets will crush under excessive applied stress loads.