Collaborative Production Management in the Process Industries

When temperatures drop and winter weather hits, having the right heating solution is key for both businesses and homeowners. But no one wants to start their HVAC unit only to realize it’s not providing hot air or has completely malfunctioned. That’s why it’s important to have a plan in place that prioritizes preventative maintenance.

When you think about the productivity of your workforce, a number of questions come into play. Are you meeting your daily goals? Have you correctly set benchmarks? Have the proper safety procedures been established and well-communicated with your team?

All Maintenance Technology Reader Panelists agree that training is important. The need for it is ongoing, and it is a part of routine strategy for most operations. Today, its value is heightened as manufacturing operations face growing departures of experienced workers.

The component importance measure is an index of how much or how little an individual component contributes to the overall system reliability. It is useful to obtain the reliability importance measure or value of each component in the system prior to investing resources toward improving specific components. This is done to determine where to focus resources in order to achieve the most benefit from the improvement effort.

It is often said that "what gets measured gets done". And getting things done, through people, is what management is all about. Measuring things that get done and the results of this effort is an essential part of successful management, but too much emphasis on measurements, or the wrong measurements may not be in your company's best interests.

Decades of experience in manufacturing indicates that the reduction of operational risk and value generation is closely related through the culture on the work floor. Companies that succeed in creating a proactive risk culture can use their strength to focus on value generation, for example, in reliability or lean cultures.

Even when a company has both the will and the money to spend, it is difficult to know where to start when considering the implementation of maintenance management systems. Probably the majority of smaller companies are still at this stage, which effectively means the majority of maintenance people. The prospect of developing suitable maintenance control strategies and policies from a standing start is daunting. There are many questions such as how much will it cost, where will the resources come from and how will we cope?